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Factory Cart-Style Coffee Table

Last Updated on October 12, 2012 by Kristi Linauer

Yesterday, I posted an in-progress sneak peek of my DIY coffee table on the A2D Facebook page, and people had some very interesting guesses as to what it was!  A coffin?  A raised flower bed?  A bookcase?  Ha!

No, I didn’t build a coffin.  In fact, I built a factory cart-style coffee table out of old cedar fence pickets.  Want to see how it turned out?  Here it is!

diy factory cart style coffee table

Woohoo!  It’s finished!!  And to think, I started off with this…

cedar fence pickets

John and Alice were having their fence replaced, and I just couldn’t bear to see this gorgeous wood with all of this lovely grayed patina heading for the landfill!!  I wish I had projects for all of it, but I didn’t…and I don’t have anywhere to store old wood.

I do love how the aged wood looks as a coffee table.  That’s a finish that no amount of paint and faux finishing can replicate!

diy factory cart style coffee table 2


But my favorite part?  Oh, that would be these little rope pull handles that I put on each side.  I think this touch just “makes” the coffee table, don’t you?

diy factory cart style coffee table 3


Overall, I’m quite pleased with how it turned out.  In a perfect world, I would have been able to find antique metal wheels for a bargain.  That didn’t happen, so I opted for these black wheels from Lowe’s.

diy factory cart style coffee table 4


And of course, working with old weathered wood can be quite challenging because it’s generally warped and can be brittle in places.

diy factory cart style coffee table 5


But I managed, and I love it.  I even came across one board that had what appears to be a date scratched into it.  It’s meaning will remain a mystery, but the character it adds is a perfect touch.

diy factory cart style coffee table 6


I also ended up making this cart taller than an actual factory cart would be.  I just really wanted it to be a more standard coffee table height.  It ended up being just under 18” tall.

diy factory cart style coffee table 7


And here’s what it looks like in the room…

diy factory cart style coffee table 9

Of course, I’m still a ways away from being finished with the decorating in this room, so it’s still looking a bit sparse.  I’m keeping an eye out for the perfect rug, so that will lighten the area some.

Edit: Here’s the coffee table in the finished room…

(You can see more before and after pictures of this room right here.)

So do you want to make your own?  Keep reading for complete instructions.  And if you don’t have any old fence picket, keep your eyes open for them!  People are always replacing privacy fences and discarding the old pickets. Or you can even check websites like Craigslist and Freecycle to see if anyone is getting rid of their old fence wood. You’ll need about 15 6-foot pickets for this project.

How to make a factory cart-style coffee table from reclaimed wood

Project Cost:

Approximately $100. Does not include cost of pickets, which you can probably find for free.



  1. One sheet of 1/4″ MDF measuring 24″ x 48″ (Home Depot sells these pre-cut),
  2. Two pieces 1″ x 8″ lumber, each 8 feet in length,
  3. One piece of 2″ x 4″ lumber, 12 feet in length,
  4. Wood glue,
  5. Four 5″ wheels,
  6. Screws and washers (if needed) to attach the wheels,
  7. Eight feet of 1″ jute rope,
  8. Water-based clear coat.


Tools & Supplies:

  1. Nail gun with 1″ and 1.5″ finishing nails (if you don’t have a nail gun, the entire thing can be put together with a hammer and nails or screws),
  2. Miter saw,
  3. 150-grit sandpaper,
  4. Paint brush.



I started by cutting my 1″ x 8″ lumber. I needed two pieces that measured 47.25″ in length, and two pieces that were 24.25″ in length.

How to build a factory cart style coffee table


Next I cut my 2″ x 4″ lumber into pieces that measured 10.5″ in length. These will be the legs of the coffee table. (Note, I only cut 8 pieces, and used 2 per leg. But I would highly recommend using 3 pieces per leg.)

How to build a factory cart style coffee table


I then used wood glue to glue two pieces of the 2″ x 4″ lumber together, and clamped until they dried. I repeated this with the other pieces. (Again, I would recommend gluing 3 pieces together for each leg, rather than 2 pieces.)

How to build a factory cart style coffee table


Rather than using a separate clamp for each leg, I just put them all in the same clamp and left them to dry while I moved to the next step.

How to build a factory cart style coffee table


Using the 1″ x 8″ lumber that I just cut, I used wood glue and my nail gun to make a frame for the coffee table. (Note: If you don’t have a nail gun, you can use screws for this step.)

How to build a factory style coffee table


I placed a bead of wood glue on the edge of the 1″ x 8″ lumber, all the way around the frame.

How to make a factory cart style coffee table


Then I placed the 1/4″ piece of MDF on top and nailed it to the frame with my nail gun.

How to make a factory cart style coffee table


At that point, it looked like a big plain box.

How to make a factory cart style coffee table


I turned the box over, and unclamped the legs (by this time, they were dry enough), and placed a leg in each corner of the box. I secured the legs using wood glue and my nail gun, shooting the nails from the outside of the frame, through the frame and into the leg.

How to make a factory cart style coffee table


With all of the legs secure, I turned the table over and stained the top and the sides. This stain didn’t really serve a decorative purpose. The reason I did this was so that if any of the frame showed through the reclaimed wood (through knots or cracks), the frame would basically disappear. If it was left unstained, it would be very noticeable if it showed through knot holes.

How to make a factory cart style coffee table


With the frame complete and stained, and the legs attached, I was ready to start adding the cedar fence boards. I cut several pieces to 24″ in length, and attached each piece with wood glue and my nail gun.

How to make a factory cart style coffee table


I started on end, and attached them as shown.

How to make a factory cart style coffee table


Then I worked my way across the entire top, and to the other end.

How to make a factory cart style coffee table


When I had all of the top covered with fence boards, I had excess board extending past the frame, so I used my jigsaw to cut off the excess board. You can see in the picture below how the last board on the top is narrower than the others.

How to make a factory cart style coffee table


I covered the sides of the table last, cutting the boards long enough to cover the cut ends of the fence boards on each end, and I attached them so that they also covered the cut ends of the fence boards on top of the table.

How to build a factory cart style coffee table


At this point, the construction was basically complete. This how the table looked from underneath. (You can see that the MDF I used for the top had previously been used for spray painting.)

How to build a factory cart style coffee table


I then flipped the table upside down, and attached the wheels to the legs with wood glue and large screws and washers.

How to build a factory cart style coffee table


The final step was to attach the jute rope handle to each end. I started by tying two knots in the rope. This was no easy task, as this rope doesn’t bend easily. But after working with it, I finally got the knots in place.

I then drilled the holes in the end of the coffee table for the rope to go through. I actually didn’t have a drill bit large enough for the rope I selected, so I the largest drill bit I could find, and drilled three holes right next to each other for each end of the rope. It wasn’t pretty, but the knot in the rope covered it.

How to build a factory cart style coffee table


Then I secured the rope in the inside of the frame. I had intended to secure it by tying a knot inside, but I didn’t allow myself enough rope. I didn’t realize just how much rope the large knots used!! So I had to get creative with how I secured it. So definitely make note of this, and allow yourself, PLENTY of extra rope. (I bought six feet of rope for two handles. I recommended in the “Materials” section that you purchase eight feet.)

How to build a factory cart style coffee table


The last thing I did was give it a quick sanding with 150-grit sandpaper (just enough to remove any splinter-causing rough spots, but not enough to remove the patina of the weathered cedar), and then give it at least two generous coats of Polycrylic clear coat. I chose to use the water based clear coat because I wanted to keep as much of the grayed patina as possible, and oil-based polyurethane tends to give wood a yellow/golden hue. I wanted to avoid that, so water-based Polycrylic was a good choice for this project. I really concentrated on getting it well-coated in all of the cracks and knot holes.

How to build a factory cart style coffee table


And when it was dry, it was finished!

How to build a factory cart style coffee table


Helpful Hints:

  1. Be very careful working with old fence boards!!!!! Old pressure treated pine boards can contain arsenic. To be on the safe side, wear something to cover your nose and mouth while cutting/sanding, and then be sure you seal the boards VERY well when finished.
  2. Look out for splinters and nails!! Those old boards can bite you if you’re not careful.
  3. Double check your measurements before cutting. Please don’t just go by my measurements. Your MDF board may be a slightly different size than mine, and you’ll need to adjust the measurements of your frame boards and fence boards.



  1. If you’re not fortunate enough to come across antique wheels at a bargain, then you can paint the wheels or use a sponge to dab on black and brown paints for an antiqued look.
  2. Dress up the top with a stencil to look like an old company logo.

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  • Reply To This Comment ↓
    Matthew Linauer
    June 1, 2011 at 2:01 pm

    sureis quiet here today.  Love the coffee table.  Can we have one at home Kristi.

  • Reply To This Comment ↓
    June 1, 2011 at 2:25 pm

    Looks great.  The first thing I thought was that I LOVED the rope handles on the side.  You can do amazing things with a pile of old wood.  =)

  • Reply To This Comment ↓
    Denise Baker Morris
    June 1, 2011 at 2:25 pm

    I love it! Of course, I'd paint it white 😉 An ivory rug would be perfect!

  • Reply To This Comment ↓
    June 1, 2011 at 2:26 pm

    I love it!  So rustic and fun and the rope handles are great!

  • Reply To This Comment ↓
    June 1, 2011 at 2:28 pm

    Looks great- I agree, you can't fake that finish.

    • Reply To This Comment ↓
      Rhonda Young
      March 28, 2022 at 5:56 pm

      Actually, you can. I re-use a pickle jar filled with vinegar, drop in some steel wool til it pretty much dissolves. Takes a week or 2. Brush this on any wood and you would be amazed at how old it will look when it dries. I wanted an accent wall to look like an old barn but the cost of old barnwood is ridiculous. I used the rough side of plain plywood plus 2×4’s to make Bat on Board look. The varience in grays, browns and even black is incredible.

  • Reply To This Comment ↓
    June 1, 2011 at 2:28 pm

    It looks awesome! I am inspired. Myabe I'll get around to doing something with some old pallets soon! 🙂

  • Reply To This Comment ↓
    Pam Cartwright
    June 1, 2011 at 2:32 pm

    Love this – great job!!

  • Reply To This Comment ↓
    June 1, 2011 at 2:33 pm

    I love it — you are so talented! 

  • Reply To This Comment ↓
    June 1, 2011 at 2:34 pm

    I absolutely love it!  The rope handles give just the right touch.  Can't wait to see how you accessorize the room.  It is going to be beautiful.  I also love those drapes!

  • Reply To This Comment ↓
    Michelle Rachels
    June 1, 2011 at 2:39 pm

    I looks great with that couch!

  • Reply To This Comment ↓
    Christy Hollar
    June 1, 2011 at 2:41 pm

    I love it!  I so wish I could master a saw!  You did a great job… the aged look makes it perfect.

  • Reply To This Comment ↓
    Katie Kildal
    June 1, 2011 at 2:46 pm

    This is gorgeous!  It reminds me of the factory cart from RH (which is over $1000!) Thanks for the inspiration. 

  • Reply To This Comment ↓
    Jeannine Bruner
    June 1, 2011 at 2:57 pm

    love it!  And if you wanted, you can easily "age" the cut ends of the wood with steel wool & vinegar, so it doesn't look like freshly cut wood.  🙂  I may be raiding some palette piles… 🙂

  • Reply To This Comment ↓
    June 1, 2011 at 4:04 pm

    So neat!

  • Reply To This Comment ↓
    [email protected] Beautiful Life
    June 1, 2011 at 4:16 pm

    That is a great rustic look…you did an awesome job!!!

  • Reply To This Comment ↓
    Angela N
    June 1, 2011 at 4:31 pm

    I totally love this!  Such a great reuse of materials.  And I love your addition of the rope handles.  I know you were on a budget, but I am so sorry to say the wheels ruin it for me.  Absolutely love the rest of it though.

  • Reply To This Comment ↓
    June 1, 2011 at 4:31 pm

    I commented on your FB post.  I should've came here instead! I love it!! You did a fabulous job!  wish I was that talented =)

  • Reply To This Comment ↓
    casey Kiehne
    June 1, 2011 at 5:27 pm

    Can't wait for the DIY instructions!  Looks great in your room…

  • Reply To This Comment ↓
    Anne Sullivan
    June 1, 2011 at 5:50 pm

    It's gorgeous!  And didn't end up looking like a coffin at all. 😉  I was surprised it wasn't painted some bold color, but I love the way it came out!

  • Reply To This Comment ↓
    June 1, 2011 at 6:00 pm

    Love it….you did a fantastic job.  I have a clumsy 14 month old so I had to switch out my wooden trunk to a soft ottoman as a coffee table.  This is such a great use for old fence panels…awesome!

    If I come across any vintage wheels I'll be sure to get your address and send them to you!MJLucky 7 Design

  • Reply To This Comment ↓
    June 1, 2011 at 7:00 pm

    I LOVE it!!! :0)  You did a marvelous job building it too! hugs
    MissyMy Cottage Charm

  • Reply To This Comment ↓
    Oak floors
    June 1, 2011 at 7:47 pm

    Congratulations! Your table looks great! It goes very well with your wooden floor. Also, the rope handles really give the rustic feel.

  • Reply To This Comment ↓
    Stacy Haugen
    June 1, 2011 at 10:05 pm

    YAY, I <3 it!  

  • Reply To This Comment ↓
    June 2, 2011 at 1:17 am

    Nicely done…:)

  • Reply To This Comment ↓
    June 2, 2011 at 9:26 pm

    WOW!!!  I LOVE it!!!  You are so goooood!!!

  • Reply To This Comment ↓
    Terri Roberts
    June 3, 2011 at 3:18 am

    I love it!  I would have never thought of that. 

  • Reply To This Comment ↓
    Jennifer Bradshaw
    June 4, 2011 at 3:35 am

    I just saw this on Tatertots and Jello.  This is amazing!  I have got to find some old abandoned wood planks somewhere – I keep seeing these awesome projects.  Great job!

  • Reply To This Comment ↓
    Jan @southernjunkin
    June 4, 2011 at 1:23 pm

    Great job and great idea! Love, love the rope handles!

  • Reply To This Comment ↓
    June 4, 2011 at 7:58 pm

    Gosh – I LOVE that!! What a fun project. And it turned out so great. It reminds me of something from Restoration hardware!

    I shared it on my TT&J facebook page and pinned it to Pinterest 🙂


  • Reply To This Comment ↓
    Sunday Burquest
    June 4, 2011 at 8:00 pm

    Wow – the coffee table is so cute! Way to go!

  • Reply To This Comment ↓
    June 5, 2011 at 1:09 am

    Wow…wjat a great way to re use!!!! [email protected]

  • Reply To This Comment ↓
    June 5, 2011 at 6:28 am

    I'm in LOVE!  I need one ASAP!  jules

  • Reply To This Comment ↓
    June 5, 2011 at 3:08 pm

    The ropes do give it a great finish, awesome job!

  • Reply To This Comment ↓
    June 6, 2011 at 7:13 am

    How fabulous!  What a creative way to use those old fence pailings!

    I would love if you came over and linked this project to my
    weekly Round Tuit party at:

    Have a great week!

    Jill @ Creating my way to Success

  • Reply To This Comment ↓
    June 6, 2011 at 3:32 pm

    love the coffee table im over from the girl creative and im your newest follower.

  • Reply To This Comment ↓
    Amber A
    June 6, 2011 at 3:42 pm

    Awesome job! I love it! This would be awesome as an outside storage box/coffee table on my deck. I have a bunch of old wood I can use to make one. Thanks for the inspiration!

  • Reply To This Comment ↓
    H is for Handmade
    June 6, 2011 at 3:52 pm

    I am so in love with this table! We JUST tore our old fence down last week and I had my husband save me a lot of the planks before hauling them off to the garbage. I knew there was a craft/decorating project just waiting to be whipped up with them! Thanks for the great idea!

  • Reply To This Comment ↓
    Mindy Northrop
    June 6, 2011 at 4:14 pm

    Love this! 

  • Reply To This Comment ↓
    June 7, 2011 at 4:16 am

    It looks fantastic in your room! I love old weathered wood, and a factory cart is a great build for it

  • Reply To This Comment ↓
    June 7, 2011 at 4:32 am

    Fantastic job!  I like the extra height you gave it.

  • Reply To This Comment ↓
    June 7, 2011 at 4:48 am

    This turned out great. Who would have thought some wood could become something so cool. The rope handles are a great touch too!

  • Reply To This Comment ↓
    Desiree Campbell
    June 7, 2011 at 5:12 am

    This is what I call PURE AWESOMENESS! I would love for you to share it at my link party Wednesday evening. So clever!

  • Reply To This Comment ↓
    June 7, 2011 at 2:09 pm

    Fabulous! Green and thrifty-and beautiful, too!

  • Reply To This Comment ↓
    Olivia Juenke
    June 7, 2011 at 2:57 pm

    I love it!

  • Reply To This Comment ↓
    June 7, 2011 at 7:31 pm

    LOVE this!  I've had a slight obsession with reclaimed wood lately, and I'm dying to make a couple of crates just like your table to keep toys in.  LOVE LOVE!

  • Reply To This Comment ↓
    Jennifer @ Social Salutations
    June 9, 2011 at 11:17 am

    Wow – so awesome!!!  I think I may need one of these!

     – Jenn @ Social Salutations

  • Reply To This Comment ↓
    Kathy C.
    June 9, 2011 at 12:43 pm

    Love the rustic flair!  You should definitely post this in my DIY linky party!  It's so inspiring!!   Awesome job!

  • Reply To This Comment ↓
    Alicia @ Thrifty and chic
    June 10, 2011 at 5:23 pm

    I love this! I've been wanting to do this for years now 🙂 Bravo!

    I've featured you at Come grab a button!


  • Reply To This Comment ↓
    June 10, 2011 at 9:00 pm

    Yes!  Yes!  I love it.  You did a fantastic job on this piece!  In an ideal world I could just buy one of the ones from restoration hardware but hey, we improvise right?  It's what we crafters do best!  Please join my party this weekend at

  • Reply To This Comment ↓
    Beverly {Flamingo Toes}
    June 10, 2011 at 9:36 pm

    Kristi I LOVE your coffee table!! I think you did an amazing job on it! Thanks so much for linking this up to Think Pink Sundays! I featured you today!

  • Reply To This Comment ↓
    June 11, 2011 at 1:21 am


  • Reply To This Comment ↓
    Stacy Stacy
    June 13, 2011 at 5:18 am

    Love the rustic look of the planks, what a find!  I'll definitely being making this, it's such a versatile design I think I will make the wheels hidden underneath so it looks more stationary but has the functionality of movement & use antique dresser drawer handles for the sides…Thanks for sharing!

  • Reply To This Comment ↓
    Stephanie Lynn
    June 15, 2011 at 1:59 am

    Kristi – Love the texture and colors the old planking add to this piece. The rope handles are a cool addition too! Another fantastic job – I am so glad it wasn't a coffin =) ~ Stephanie Lynn

  • Reply To This Comment ↓
    June 16, 2011 at 2:45 am

    I love it! Make me one! The rope handles do add a really nice touch.

  • Reply To This Comment ↓
    Joy Conley
    June 16, 2011 at 2:33 pm

    I think the coffee table looks great and I love the rope handles as well.  They are the perfect accent.

  • Reply To This Comment ↓
    June 16, 2011 at 5:46 pm

    So great! much more personalized than a store-bought one! love it.

  • Reply To This Comment ↓
    June 18, 2011 at 1:27 pm

    i really like this!!  i've been brainstorming coffee table ideas for our screened in porch and i'd definitely like to put casters on so i can move it around when we need to.  great job!

  • Reply To This Comment ↓
    Katie Olthoff
    June 18, 2011 at 6:09 pm

    OOH!  I love it!! Seriously!

  • Reply To This Comment ↓
    June 27, 2011 at 5:17 pm

    i love this table you did.. im on the lookout now for some boards..

  • Reply To This Comment ↓
    August 11, 2011 at 2:20 pm

    How am I just now seeing this? This is fantastic!! I love it. Now I need to find some old boards. 🙂

  • Reply To This Comment ↓
    Espresso Maker
    August 13, 2011 at 4:54 pm

    It looks amazing! I am inspired. When I see
    how people create I feel that I would love to do something like that by myself.
    However I’m not sure about all these carpenters’s business. It looks a little
    bit dangerous for beginner.

  • Reply To This Comment ↓
    December 22, 2011 at 7:15 am

    What stain did you use for the frame? This is awesome.

  • Reply To This Comment ↓
    James Quinn
    January 2, 2012 at 8:24 pm

    I want to use old wood like this for rustic picture frames. Anybody doing this type of frames? Please email me with pictures of your work. Thanks, appreciate.

    [email protected]

  • Reply To This Comment ↓
    January 28, 2012 at 12:22 pm

    Could you please tell me which stain you used on the frame? It’s a really nice ‘weathered’ look and I’ve been looking for something just like that for an upcoming project. The table turned out super cute btw…very inspiring!

  • Reply To This Comment ↓
    darcy m DeBlanc
    February 2, 2012 at 9:50 pm

    I have an endless supply of wood as we own a construction/remodel co. I am sooooo making this, thank you for the Idea 🙂

  • Reply To This Comment ↓
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  • Reply To This Comment ↓
    May 20, 2012 at 5:57 pm

    I wonder if I could make something like this out of pallets, & if it’d be cheaper? This would be awesome for outdoors, to store my gardening tools in over-winter….I could weather it with sealer 🙂

  • Reply To This Comment ↓
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    Simple DIY cart-style table
    July 3, 2012 at 10:27 am

    […] Turn the table over the stain the top and the sides. Now the fun part begins. You can finally attach the fence boards. Attach them using glue and the nail gun. When you’re done, flip the table upside down and attach the wheels and then the jute rope handles. Not your coffee table is complete and ready to be a part of your living room décor.{found on addicted2decorating}. […]

  • Reply To This Comment ↓
    September 17, 2012 at 10:12 pm

    nice work and I really like how you post so many how to pictures.

  • Reply To This Comment ↓
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    July 8, 2013 at 10:56 am

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    Jessica susan
    October 10, 2017 at 10:56 pm

    Yet another project that makes me wish that I were more handy! I love how this turned out.

  • Reply To This Comment ↓
    April 2, 2018 at 12:02 am

    Do you know anything about how long the chemicals (arsenic etc.) remain in the wood? I mean for example, say you have a pinepressure treated fence. It been outside in the elements for the past 15-20 years…wouldn’t most of the chemicals leach out?